VSP-G1 User Manual

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Revision as of 12:21, 13 September 2016 by K.groves (talk | contribs) (→‎etc)

This is the comprehensive User Manual for the VSParticle Generator One Spark Generator (VSP-G1). The Quick Start Guide is available as a quick reference for standard operation of the VSP-G1 unit.

VSParticle Generator One
VSParticle Generator One
VSParticle
Molengraafssingel, 10
2629JD Delft
The Netherlands
info@vsparticle.com
www.vsparticle.com


Introduction

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VSParticle Generator One

The VSParticle Generator One Spark Generator (VSP-G1) is designed for researchers ("users") studying material properties who want to easily produce inorganic nanoparticles from conductive materials. Ease of use allows the user to control the size (1 atom to 20 nm) and production rate (xx – xx). The user can use different gases and electrode materials for a wider range of combinations, including the use of electrodes of different materials. The closed system and design of inner chamber results in high purity with no polymers near the ablation zone. Gas-based production eliminates the need for chemicals/surfactants or precursors. The reactor can easily be customized to allow cross flow, co-flow, through flow (standard) and combined configurations.

The production rate depends on the energy input into the spark, and material properties of the electrode. The VSP-G1 operates up to 60W, which corresponds to ablation rates up to ~100 mg/h for e.g. Au. Particle size is a function of the production rate and the flow rate. The spark gap is controlled automatically, allowing continuous operation. The spark generator is designed for a broad operating window, making it suitable for applications ranging from cluster research to materials science.

The closed system provides a safer production of nanoparticles and can easily be dismantled for safe transport of produced nanoparticles as well as for system cleaning and maintenance. Periodic cleaning and replacing of electrodes can be easily performed by the users with a safe, simple and fast (<20 mins) protocol.

The output of the system consists of a gas stream filled with particles, with no polluting by-products formed during production. The particles are made available as an aerosol, allowing the user to choose a suitable deposition method for his or her substrates. VSParticle can help select/develop a deposition system fitted to your specific needs.

The portability of the VSP-G1 system allows it to be integrated into a larger system for more complex operating procedures.

How to use this manual

This user manual provides instructions for the set-up, installation, operation and maintenance of a VSP-G1 unit. Before operating the VSP-G1 unit, please read the manual with careful attention to the safety section and to the warnings provided throughout the manual, indicated by the following symbols:

(symbols used in the manual)
(Short index of manual and a 1 sentence summary of each chapter/section)

A quick start guide is also included for faster set-up as part of the standard operating procedure. For more information regarding safety and more complex operations as well as troubleshooting and maintenance, please refer to this manual.

System and User safety

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Working with nanoparticles

Intended use of the VSP-G1

(Unintended use as a warning box)

Warning of residual risks

Non-ionizing radiation

(viewport, screen, UV)

Noise emissions

Protective measures

Stability conditions

System Description

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What's in the box

  • VSP-G1 Unit:
    • Reactor
    • Base unit with reactor mount
    • Cu electrodes
    • Cables
  • Quick Start Guide
  • EC Declaration of Conformity
  • Warranty

Mount tool

Reactor

The VSP-G1 reactor on its mount

Base unit

The reactor (top) is easily removed from the base unit (bottom) for transportation and maintenance.

Cables

Setting up

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Foreseeable misuse (present as warning boxes where applicable)

Setting up the base unit

Assembling the reactor

Electrodes

Mounting the reactor

(warning box: stability conditions)

Process connections

Flow configurations

Final set up checklist

Operating the system

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Standard procedure

(text becomes foundation of quick start guide... link also to quick start guide like this: This section is also available as a Quick Start Guide. (hyperlink))

Manual controls

Atypical situations

System care

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Maintenance Protocols

Regular use

Periodic maintenance

Safe handling and storage

Safe transportation

Troubleshooting

Error messages and how to resolve them

Common issues and how to resolve them

When to contact VSParticle

(text box with contact information)

Accessories and Replacement Parts

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Electrodes

Appendices

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Theory/Background

(ask TC how to mirror the Technology page of VSP website) The technology behind VSP-G1

Literature

A compiled list of literature applicable to VSP-G1's technology and applications. Set up to open in new window

Detailed communication set up

Configurations

Command syntax

Command list

VSP-G1 Technical specifications

Unit Specifications

Power 110-240V AC
Dimensions Casing ca. 52x30x20cm
Reactor added height ca. 10cm
Weight 19kg
Gas inlet/outlet 10mm tubes (with Swagelok connectors)
Display 16x2 characters
Digital output RS232

Operating Window

Flow rate 1-30 L/min
Gas Supported: Ar or N2 (recommended purity 5.0)
Unsupported: He, Ne, Xe, Kr
Contact VSParticle for the use of reactive gases such as air and H2.
Electrode material Comes with Cu electrodes.
Various other metals (e.g. Ag, Au, Pt, W, Ni), semiconductors and carbon are possible.
Primary particle size 1 atom to 20 nm
Ablation rate ~0.01-100 mg/h (material dependent)
Typical particle concentration 108-1011 cm-3

EC Declaration of Conformity

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Warranty

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Edited by Kate Groves 11:13, 13 September 2016 (CEST)